Tools & Fixtures
Bell 505 Yaw Control Calibration Tool
Precision calibration tool designed and fabricated for Bell 505 yaw control system maintenance.
Used on Bell Flight ground-support tooling for yaw-control calibration.
Project Showcase
Selected aerospace tooling, electronics, and fabrication work. Click any photo to enlarge.
3D Printing
Custom Light Fixtures for Bell 525
Custom-designed and 3D-printed light fixture housings for Bell 525 flight-training simulator hardware.
Part of tooling that helped cut simulator hardware costs by over $48K per year at Bell Flight.
3D Printing
Custom Floor Slides for Bell 525
Replacement floor slide mechanisms designed and 3D-printed for Bell 525 helicopter simulator seating.
Drop-in replacement parts for flight-training simulator seating systems.
Tools & Fixtures
525 Rotor Hub Lock
Custom lock mechanism 3D-printed for Bell 525 rotor hub maintenance and servicing procedures.
Purpose-built safety lock for rotor-hub maintenance procedures.
3D Printing
FrameCluster
Rack-mount platform that revives old Framework laptop mainboards into a modular compute cluster. Fully 3D-printed in PLA with 10" and 19" rack editions.
Published on MakerWorld with 10" and 19" rack editions.
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Rotary Engine Compression Tool
Custom PCB and compression-plug assembly for testing rotary engine compression during maintenance.
Integrated REKT-Mini board with M14 compression plug and OLED readout.
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Light Meter Calibration Tool
Portable calibration system in a hard case with Raspberry Pi control and sensor panel.
Ruggedized field unit for consistent light-meter testing and validation.
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Electronic Door Lock for Cage
Custom electronic locking system designed and built for secure cage access control.
Battery-backed servo lock installed on hangar cage access.
Electronics
Epilog Fusion Maker 12 AI Object Detection
AI-powered object detection system integrated with an Epilog Fusion Maker 12 laser cutter for automated material recognition.
Automated material recognition workflow for laser-cutter operations.
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Arduino Uno ATTiny85 Programming Shield
Custom shield for programming ATTiny85 microcontrollers directly from an Arduino Uno. Designed, wired, and tested.
In-house programming fixture for ATTiny85 production programming.
Tools & Fixtures
Snap-On Toolbox Detection System
Detection and inventory tracking system designed for Snap-On toolbox management and tool loss prevention.
Sensor-backed drawer monitoring for tool inventory tracking.
Web Development
NorthWestern Diesel Co.
Full website design and development for a mobile diesel repair company serving the DFW area.
Live client site at nwdieselco.com.
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